Client profile

A leading multinational textile manufacturer headquartered in Tiruppur, Tamil Nadu, operates globally with facilities in India, Sri Lanka, Bangladesh, and Ethiopia. Specializing in cotton knitwear for newborns, infants, and toddlers, the company employs over 30,000 staff worldwide.

With large-scale production operations and a strong focus on quality, the company places high importance on workforce safety, operational transparency, and efficient facility management, making advanced surveillance and analytics a critical part of its infrastructure.

Project background

The textile facility required a comprehensive, complete surveillance ecosystem combining video management, analytics, and automation capabilities.
Prior to implementation, the site relied heavily on manual processes for tracking vehicle movements and workforce presence. This created operational inefficiencies and made it difficult to maintain accurate records or respond quickly to incidents. In addition, the absence of intelligent monitoring resulted in limited visibility into unauthorized access in restricted areas.

The primary objective was to implement a system capable of delivering real-time monitoring, automated alerts, and actionable insights, while supporting the scale and complexity of a large manufacturing environment.

Solution

TRASSIR deployed an integrated solution combining video surveillance, AI-powered analytics, and automated monitoring tools across the facility. The system was designed as a unified platform, enabling centralized control and visibility over production areas, entry points, and restricted zones.

The solution included:

• NeuroStation 8800R/160-A8-S
• AnyIP
• Face Recognition
• AutoTRASSIR
• Neuro Counter
• TR-D2152ZIR3 v2 2.8–8 and TR-D2253WDZIR7 v2 2.7–13.5 cameras

The deployment was completed efficiently, with system configuration, dashboard setup, and user training enabling the client to quickly adopt and benefit from the new solution.

Results and impact

Following implementation, the facility achieved a significant improvement in both security and operational efficiency, with automated processes replacing time-consuming manual workflows.

The system enabled enhanced workforce visibility and control, allowing management to make informed decisions based on real-time data. Security teams can now respond instantly to potential incidents, while automated vehicle tracking ensures accurate and reliable records at all times.

Key benefits include:

• Automated vehicle management and verification
• Real-time employee count across production areas
• Immediate alerts for unauthorized access
• Reduced manual intervention and improved efficiency
• High accuracy in face detection, number plate recognition, and people counting

The client expressed strong satisfaction with the system’s performance and accuracy and is planning to extend the solution to new production facilities, further standardizing security and operational monitoring across its global operations.